F Foil

Our foil winding machines represent the culmination of years of expertise in the field of winders and process automation. This extensive experience is reflected in the stringent quality standards and process optimization embedded in all machinery designed and manufactured at our facilities.

In response to the increasing demands of a dynamic market, our latest generation winding machines integrate cutting-edge technology both technically and ergonomically. We introduce a new modular concept, enabling our clients to make informed investments regardless of the selected machine configuration.

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The Foil de-coilers feature state-of-the-art Brushless servomotors, equipped with torque control to maintain constant tension. Operators have the flexibility to adjust tension manually, and an automatic control brake function is facilitated via the brushless servomotor for insulation de-coilers. This ensures a consistent tension throughout the entire winding process without friction. 

The electronic control system comprises a Control PLC and a high-connectivity, last-generation Motion Control with a 15.1” Touch Colour Screen. This advanced system enhances user efficiency, streamlines operations, and offers the capability to store a vast array of different programs. The "tech in mode" incorporates a self-learning feature, memorizing all actions required for the initial coil manufacturing, resulting in identical subsequent coils. 

Foil and insulation customization is a hallmark of our machines, eliminating constraints on dimensions and quantity. Our foil winding machines can accommodate a range from a single foil plus single insulation up to three foils and three insulations. 

For precise alignment, our Auto Alignment system ensures control over lateral movements within +/- 1mm for both foil and insulation. 

Our winding heads are available with various driving concepts, including options with or without a driven tailstock and expandable mandrels. The main transmission is composed of a last-generation brushless servo gear motor and a cylindrical-helical gear with parallel axes gearbox, boasting 98% efficiency. 

A range of accessories complements our machines based on specific requirements:

  • Compensating Strips: We offer compensating paper strips, including the option of dual strips on both sides
  • Welding System: Our machines can be equipped with different types of welding heads, supporting both TIG welding and Cold press welding.
  • Foil Cutting: Automated foil cutting systems are available, with options for shearing or disc cutting.
  • Counter Vending Roller: This accessory aids in achieving the desired coil dimensions.
  • Grinding Station: Designed to remove burrs, enhancing the overall finish.