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Coil Winding Services

At our company, we specialize in delivering meticulous winding services tailored for low to medium volume requirements, ensuring precision and customization for your coils. With over 25 years of expertise in coil winding, we have adeptly adapted to evolving winding specifications. Our in-house manufactured winding machines, coupled with the flexibility to modify them, empower us to meet diverse winding needs. Should the need arise, we are capable of designing and crafting custom winding machines for specific jobs.

Perfect Layer Winding:

For winding requirements demanding impeccable quality and layering, entrust us with confidence. Our machines, boasting a remarkable 0.001mm resolution and 0.01 turns accuracy, guarantee that each coil we wind exhibits 100% repeatability. This commitment to precision ensures consistent excellence in all our wound coils.

Custom Processes:

In addition to our winding services, we extend our expertise to encompass secondary operations such as specific terminations, insulation, or any other requirements you may have. Our commitment is to provide a comprehensive solution that aligns with your unique needs.

Material Sourcing:

We meticulously source high-quality winding materials such as magnetic wire, termination wire, and insulation materials based on your specifications. Typically, we collaborate with customers who supply bobbins or enclosures, leaving us responsible for the magnetic wire and insulation materials.

Value-added Services:

Acme excels in delivering a spectrum of secondary operations that enhance the overall value of our services. Our capabilities are not constrained by wire size or coil dimensions, allowing us to meet diverse and specialized requirements with utmost proficiency.

Given our focus on winding machines we have tailored for customer’s low to medium volume needs for coil winding services of during their initial product design or proto type process. Later we also extend our support in establishing an in-house coil winding process for your organization when time is right to do so. We are well-equipped to facilitate the setup by providing our winding machines. This collaborative approach ensures a seamless transition and empowers you to bring the coil winding process in-house with confidence. Feel free to reach out when you are ready to discuss this strategic move, and we will be delighted to assist you in optimizing your coil winding operations.

Solenoids Capability

Deliver any complicated Solenoids Coils per customer's requirement

Types: Coils for any Rotary solenoids, Tubular Solenoids, Open frame, Self holding solenoids, Linear Solenoids, pull push type or electromagnets Solenoid coils.

Characteristics: Deliver any custom coils with any specified size diameter, voltage, input connections, stroke, force, torque or rotation degree.

Capable to modify the winding machine in order to meet any challenging coil winding works.

Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

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Toroids Capability

Deliver any complicated Toroids Coils per customer's requirement

Shapes: E, I, EFD, ETD, EER, EC, U, UR, Planar E and I, and ER cores.

Finished ID: Up to 8.0mm

Finished OD: Up to 45mm

Lead configuration: Surface mount aligned leads, through holes, suspended surface mount or regular leads.

Materials: Ferrite Toroids, Iron Toroids, uncoated/coated Toroids or any specified material Toroids coils

Wires types: Different class like Copper - Polyurethane, Polyurethane, Polyester or specified Capable to modify the winding machine in order to meet any challenging coil winding works. Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

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Inductors Capability

Deliver any complicated Solenoids Coils per customer's requirement

Types: Air core inductors, RF inductors, Ferromagnetic core inductors, Laminated core inductors, Ferrite-core inductors, Toroid core inductors or Variable inductor.

Mounting types: Vertically , horizontally, PC board mounting or any customize.

Characteristics: Deliver any custom coils with any specified requirements like inductance, frequency, current or handling temperatures.

Capable to modify the winding machine in order to meet any challenging coil winding works.

Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

inductors capability inductors capability inductors capability

Surface Mount Coils

Air Wound Coil Capability

Deliver any complicated Air Wond Coils per customer's requirement

Types: Level wound copper coil, RFID antenna Coil, or any customize coils.

Finished ID: Up to 8.0mm

Finished OD: Up to 45mm

Characteristics: We can meet any specified requirements like Wire gauge, Wire turns, Diameter, Variable pitch and length etc.

Separation needs: Capable to meeting any winding separation needs in close wound, spread wound or multilayer.

Materials: Different class like Copper - Polyurethane, Polyurethane, Polyester or specified.

Wires types: Capable to modify the winding machine in order to meet any challenging coil winding works.

Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

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Bobbin Coils

Wind on almost any kinds of bobbin with any specified materials

Bobbin series: EE, EF, PQ, UU, RM, EER, EC, EFD, EPC or any custamize based on the requirement.

Wire diameter: 0.02 to 5. 00 mm

Bobbin diameter: Up to 500 mm

Winding width: Up to 600 mm

Capable to modify the winding machine in order to meet any challenging coil winding works.

Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

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Custom Coils

Our Design and Manufacturing team can deliver any complicated Coils per customer's requirement and can wind almost any coil sizes made from almost any materials.

Our experience, expertise and diverse collection of winding machine gives us the ability to manufacturer almost any type of transformer, inductor or coil.

We are capable to design or modify the coil winding machine in order to meet any challenging works.

We specialize in designing, developing and modifying any tooling/fixtures/jigs in house. Our custom tooling allows us to quickly and economically adapt tooling for custom applications.

We have excellent track record in providing high quality, fast shipment, best services with attractive price.

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High Voltage Coil

Deliver any complicated high voltage/ ignition coils as per customer's requirement.

Types: Coils of interlayer, Pyramid/Trapazoidle profile, multi section bobbin with specific termination.

Characteristics: Deliver any custom coils with any specified size diameter, voltage, input connections.

Capable to modify the winding machine in order to meet any challenging coil winding works.

Custom fixtures permits us to quickly and economically modify tooling for any custom applications.

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